Welcome to the Kellogg & Sons Blacksmith Shop

Our traditional Blacksmith shop located in Northern New York. We do custom Blacksmithing work focused upon traditional 18th and 19th century hardware and tools.

Wednesday, October 2, 2013

SOFA Quad State 2013 Part II: Demonstrators!

Tools and Demonstrators are why I keep going back to the SOFA Quad-State conference year after year.  Each is great, and is different every year!

The opening ceremony involved the forging of a T-stake anvil by Steve Parker on a big steam hammer!  Making anvils with steam powered tools - always awesome!



The source of steam was a Traction Engine parked outside the building.  The owner said his uncle had built it to the current form.  It looked like a small 3 horsepower stationary steam engine had been converted to a self propelled using antique truck and tractor parts.  Ingenious!  It was parked and piping steam to the hammer inside the main demonstration barn.


It was dark out, so these pictures aren't great.  The crew is manning the boiler as the Hammer Man and Hammer Driver work on the anvil in the barn.  It was nice to be reminded that working big iron in the past took a whole team to run the boiler, hammer, and anvil.  Only in the present does technology let a Blacksmith work alone.  Historically it was labor intensive and the hub of the village or factory.

Saturday afternoon the engine crew drove it around the grounds!


On Saturday there were demos in artistic smithing and moving metal by Brian Brazeal,  Roycroft style Copper work and repousee by Robert Trout, Power hammer work by Steve Parker and Bladesmithing by Tim Potier.



Brian's morning demo included forging steel jewelry.  This ring was forged to a very low heat, which reduced scale and produced the silver finish.  His forging style of using a very heavy hammer, slow blows, and working at a low heat is the opposite of the traditional smithing that I do with historic wrought iron.  But it sure makes a pretty finish and moves metal.  The ring show had just been forged and wire brushed.  Shiny!



Robert Trout's demo was in a big, airy new pole barn.  His tireless work and lively discussion of tools, copper work, design, and methods kept the bleachers full.  I've know Bob for 15 years and his demonstrations just keep getting better.  Even my 14 year old son was entertained and stayed in the bleachers.


He did a great job of explaining how to forge, shape, planish, and patina copper work.  Here he is shaping with a soft face cross pein on the anvil to take out excess curve.  Note the industrial carpet scrap on the horn.  That is placed on the anvil but under the work when shaping to prevent damage to the hammer patina.

Trumpet vase and picture frame.

SOFA Quad State 2013 Blacksmithing Conference- Part I


The largest and often the best yearly Blacksmithing conference is held by the Southern Ohio Forge and Anvil.  The event is called the SOFA Quad-State Roundup.  Even though it is over 600 miles from my house I try to go each year.  I am lucky to have a bunch of Blacksmith friends willing to make this crazy road trip out to the conference every year!  Thanks guys!

It is unbelievably flat in south central Ohio compared to my home in the Adirondack region of Northern New York.

Farmers were getting in the grain as we drove across the state.  Corn and Soybeans seemed to be most common.  We saw John Deere, Case IH, and Gleaner combines.

When we stopped for gas there were 5 boys in line buying cold soda.  They had clearly just come from the fields.  They still had chaff on their jeans and boots as they filled their pickup-trucks with gas.


This year was much drier and an easier drive.  It rained the whole trip in 2012.  At least we got to see the rainbow!
2012 Ohio drive home.
2013 Ohio drive home.


Our crew tented on grounds.  It is fairly cheap and easy to camp right at the event on the Miami County Fairgrounds.  This year was warm and dry.

What a nice change from the pouring rain, lightning, cold, and 86mph winds of last year!  Our tents didn't leak or blow down.  Success!  I am getting too old and cranky to sleep in the car.


Two attractions to Quad State are the tools and the professional demonstrations.  The tailgate shopping for new and old tools draws a lot of people.

Several acres of fairgrounds are covered by pickups, tents, and tables of rusty iron.

Bradley 15LB Upright guided helve hammer.
 Four demonstrators present throughout the weekend as well.  It is always a good time.  Part II of this report is about the demonstrators.  Part III will discuss buying tools!  More to follow.






Monday, September 23, 2013

German Friends at the Blacksmith Shop!

Four great friends of our family visited from Germany this summer.  They returned for a 25 year reunion of their first trip to Watertown.  Paul, Norbert, Andreas, and Burkhard came as student Engineers to the Watertown Air Brake Company in 1989.


They returned with their families.  We had a great reunion with them and the Sheen family, other Watertown friends that now live out of the area.



Everyone came to our house for a great party.  There was food, swimming, kayaking in the river, and lots of conversation.  It was wonderful to see everyone and to meet in person everyone's families!



We even got to do some Blacksmithing!  I had some wonderful Apprentices!



We are fortunate to have Norbert's daughter, Lena, staying with us for a couple of months.  Welcome Lena!

Thursday, September 12, 2013

Blacksmithing at the Great New York State Fair!

The E. N. Harris Blacksmith Shop was in operation from 1890 until the early 1960's.  Albert and Elmer Harris ran it in the 20th century.  It has been preserved as part of the Jared VanWagonen Carriage Museum on the grounds of the New York State Fair in Syracuse, NY.



I have had the good fortune to demonstrate there a day or two for the last several years during the run of the Fair.  Their shop was in Williamstown, NY.  It specialized in farm tools, horse shoeing, and wagon repair.  The shop at the Fair is a wonderful time capsule of this type of shop.  Shops like this were the backbone of rural business and industry.

Each day several thousand people go through the Carriage Museum that contains the shop.  The best part is every time I demonstrate one of Albert and Elmer's Grandchildren or Great-Grandchildren visits the shop!  It is nice to be part of carrying on the Harris Blacksmith Shop tradition!

It is located in the Jared VanWagonen Carriage Museum.  There are great wagons, tools, and horse-drawn sleighs in the building.  I like the blacksmith wagon.  It is like an industrial grade kid's wagon for real farm use.

I like Doug's Chuckwagon too!  He restored it and brings it as part of a demonstration of what a working cattle drive or chuckwagon looked like.  

It is fully stocked with tools, historic food crates and boxes, and gear.  Harness the team, it is ready to go!

Monday, August 26, 2013

Blacksmith made Bullhead Skinner Pliers

One of the stranger tools that Blacksmiths made must be Bullhead Skinning Pliers.  They are used to clean Bullhead (a type of small catfish) and remove the tough skin.  They are simple and blunt-ended to hold and remove the skin without damage.




The pliers are made like a simplified set of Blacksmith's tongs.  This pair was made out of steel around 3/16 thick and one inch wide.  The most forging was done to make the eye for the rivet that joins the pliers.  These were made by an old farmer in the 1970's.



You can see that the handle and jaw end were left full dimension of the bar while the joint was hammered to have a flat 90 degrees out of plane with the handle.



These are an interesting old tool.  The forge work on them is minimal.  These were not expensive.  The selling price didn't justify any effort beyond that needed to get them to function.  They also were used wet and are very corroded.  But you can still see that their form follows function.  Bullhead season is coming up.  I may have to make a pair of 'skinning pliers!



           !! UPDATE  !!

Over twenty people a day seek out this post.  Do you have some old Bullhead Pliers?  I'd love a picture.  Are you looking for Pliers?  Why?  I am curious why so many people are interested in Blacksmith Made Bullhead Pliers!  Feel encouraged to comment!


Steve

Thursday, August 22, 2013

Blacksmithing, Wile E. Coyote, and the Acme Anvil Corp.

Any 5 year old boy can tell you who is the coolest but least successful Blacksmith!


I have to admit that as a kid I loved the Warner Bros. cartoons.  This is still how I draw my Blueprints.


Wile. E. Coyote and the ACME Anvil Corp. were Saturday morning regulars.


It was the Blacksmithing tools that my neighboring Farmers had it their barns that got me interested in Blacksmithing, but the ACME Anvil Corp. didn't hurt my interests!


Be safe! Respect the sign!


Those Coyotes are Wiley!

Tuesday, August 20, 2013

Teaching and Blacksmithing. A return to my Home Blacksmith Shop!


As many of my friends know I worked for almost 6 years at the Farmers' Museum in Cooperstown.


That involved commuting 130 miles each way and staying away from home for 5 days at a time.  I am now focusing on teaching and Blacksmithing closer to home in Dexter!  I am happy to be home in the North Country, but miss all the friends I made while in southern NY.  It is time to get Kellogg & Sons going again!  My Great-Grandfather started his business by that name in 1921.


What are my plans now?  Some teaching, Blacksmithing, historic smithing projects, and having a little fun.  I definitely plan on more Kayaking and fishing this year.



I have barely gone the last 5 years even though the Black River is in my back yard.  I can fish for every major North American gamefish within walking distance.  This Pickerel was caught 6 feet off my back yard.


I'm going fishing!